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How the demand for savaiyan is met every Eid in Rawalpindi

How the demand for savaiyan is met every Eid in Rawalpindi

Small factories and workshops start making vermicelli in day and night shifts the last 10 days of Ramazan
20 Jun, 2017

Most people begin the first day of Eid ul Fitr by having sweet vermicelli before heading out for Eid prayers in the morning.

Made with milk or fried, savaiyan is a regular item on the Eid menu in most homes and it is because of this dish that the Eid after Ramazan is called meethi Eid in this part of the world.

Made of semolina flour and fine wheat flour, vermicelli can be used in a variety of dishes and is mainly used in desserts across the country.

To meet increased requirement during Eid, small factories and workshops start making vermicelli in day and night shifts the last 10 days of Ramazan.

Left: Wood, semolina and fine wheat flour, used to make vermicelli, are stored. Right: A worker puts the dough through a machine to make the noodles.
Left: Wood, semolina and fine wheat flour, used to make vermicelli, are stored. Right: A worker puts the dough through a machine to make the noodles.

Small factories are opened in residential areas in downtown Rawalpindi where women make the noodles according to traditional recipes. Workers in workshops try to follow traditional recipes so the colour and fragrance of the noodles is the same.

The making of vermicelli is a long process and requires the work of six or seven people. The process produces work for so many people, even after the introduction of machines for part of the process. All the work used to be done by hand before machines were introduced to make the long noodles.

Workers have not been relieved even after the introduction of machines because of frequent power cuts. Many owners of workshops do not pay the workers their daily wage so they skip work when there is no electricity.

After the noodles are prepared, they are left to dry in the open air for a few hours.
After the noodles are prepared, they are left to dry in the open air for a few hours.

The workers first make dough from fine wheat flour and semolina flour. Another worker rolls the kneaded dough in balls and puts them in a machine which makes long, thin noodles out of it. The third worker puts these noodles onto hangers near a big stove.

When it is dry, a fourth person puts them in a stove for a few minutes to give them the light golden colour. The vermicelli is then put in polythene bags and is ready to be taken to shops and sold.

Bunches of vermicelli before they are packed into bags. Photos by Mohammad Asim
Bunches of vermicelli before they are packed into bags. Photos by Mohammad Asim

A worker at a small factory, Shabir Hussein said him and other workers start at the factory soon after morning prayers as they have to produce more than 2,600kg of vermicelli a day.

“We have to make sure the vermicelli has the right colour as people do not like darker noodles,” he said.

Mr Hussein said two types of vermicelli are made in the workshop, the first is thick and the second thin. “We have to change moulds in the machine many times to make the two kinds of noodles,” he said.

In the final stage of the process, the prepared vermicelli is packed before it is taken to the shop.
In the final stage of the process, the prepared vermicelli is packed before it is taken to the shop.

Another worker at the workshop, Shahzad Ahmed said vermicelli is more popular in the Potohar region and in Khyber Pakhtunkhwa than it is in inner Punjab, where people prefer sweet rice.

He said work on making vermicelli for Eid is started so early due to interruptions in gas and electricity supply. Most people like to have vermicelli at Sehri as well, he said.


Originally published in Dawn, June 18th, 2017

Comments

Skeptic Jun 20, 2017 11:52am
Amazing, after 70 years of independence, this industry is still using ancient production methods and techniques. Imagine how the industry could thrive with modern automated production ? Pakistan could be huge exporter of Food (and many other items) if only government paid enough attention to the industry with enough power, low-cost loans, assistance in exploring overseas markets, distribution system and promoting Pakistan products abroad. I guess there is not enough commission to be earned, by you know who, to look into such industries, when Metros and Motorways earns you Billions in procuring Cement, Steel and Machinery to build them??
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